Cold room and refrigerator

Special panel for wall, ceiling and door of cold room and refrigerator

Design, consultation and construction of industrial and small cold storage

Cold room panel inquiry

Building a cold room using sandwich panels is one of the most optimal and modern methods of creating food storage space. Sandwich panels, which are composed of outer layers of metal sheet and core of polyurethane insulation, are a suitable choice for building the walls and roof of cold stores due to their excellent insulation properties. By reducing the heat exchange, these panels maintain the internal temperature of the cold store in a certain range and prevent energy loss.

In addition to saving energy, using sandwich panels in cold storage has other advantages. These panels reduce construction time and costs due to their light weight and quick installation. Also, their high resistance to moisture, corrosion and decay increases the lifespan of the cold storage. Other important features of sandwich panels are washability, hygiene, and flexibility in design, which make them an ideal option for food and fruit storage cold rooms.

Cold Storage Products

 

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Why is a cold storage sandwich panel made of polyurethane foam?

Polyurethane (PU) is a type of insulating foam in which most of the pores are closed and can be used as thermal insulation. It is made from a combination of polyol and isocyanate under special conditions and in the presence of a catalyst, and it has better advantages than polystyrene. . A sandwich panel made of polyurethane insulation has the ability to last in an air temperature of 100-110 degrees Celsius.

Polyurethane sandwich panel is a better insulator compared to polystyrene sandwich panel, so it is better for building cold storage with thinner walls. Also, in the construction of polyurethane sandwich panels, polyurethane insulation is directly attached to metal sheets without any type of glue and is stable over time. In the case of the polystyrene sandwich panel, glue is used to attach the insulation, which may peel off over time and under environmental conditions.

How to choose sandwich panels for cold storage

The use of polyurethane sandwich panel is suitable for cold storage due to its excellent insulation. The thickness of the sandwich panel should be chosen according to the application and type of need, weather conditions and budget. Polyurethane sandwich panel is the right choice for industrial cold storage, food and agricultural products. But due to the higher price of polyurethane sandwich panel, using it for the roof of material storage sheds is no longer an economic option. Due to the high insulation coefficient, the polyurethane sandwich panel is more economical in the long run by saving energy.

The middle insulation thickness of the polyurethane sandwich panel should be determined based on the required amount of insulation. For the cold room, the greater the thickness of the insulation, the better the result.

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One of the most important factors for cold storage is always maintaining a low temperature in the cold storage and the ability to adjust the temperature in it to take care of the objects inside. Cold stores are often used in food, pharmaceutical, hospitals, etc. factories. Sandwich panel is good for cold storage due to its useful properties, which easily keeps the internal temperature of the cold storage at a certain value due to the low heat transfer coefficient of the sandwich panel.

Cold stores are usually used in two types, short-term and long-term. This type of naming is based on their internal temperature and the shelf life of each product. The short-term cold storage has a temperature between 1 and 4 degrees Celsius. In this type of cold storage, products are kept for a maximum of 15 days and are used for food such as fruits and vegetables and dairy products.

Food can be frozen slowly or quickly. In the slow freezing method, the desired materials are placed in a low temperature space to slowly freeze. There are also different ways for quick freezing, including direct contact of the product with the freezing agent, indirect contact of the product with the freezing agent, and the passage of strong cold air. The flow of cold and intense air usually takes place in a special tunnel called the freezing tunnel. In this method, the temperature drops to minus 40 degrees.

The above-zero cold room is used as a pre-cooler for protein products, dairy tunnel, storage of fruits and vegetables, while the freezing tunnel is used for storage of protein products, shock freezer, storage of ice cream and chocolate, storage of frozen products. The type of insulation of the body in both types of cold storage is usually done by sandwich panel.

Fouladgharb Polyurethane sandwich panel is offered with unparalleled flexibility for a wide range of cold storage applications, large cooling chillers/freezers, refrigerators, and just to control the limited environment of any structure. Fouladgharb sandwich panel is produced with colored stainless steel galvanized sheet with JIS G 3312 standard and polyurethane as core insulation. These cold storage panels can be used for cold storage walls (external walls, internal walls and partitions), roofs, floors or doors in construction.

In the construction of a cold store, insulation of its walls and roof is the main condition to create a constant low temperature environment. Sandwich panel with polyurethane insulation is the best option for this purpose. Polyurethane can be the best insulation even with a thickness of about 15 cm. That's why we continuously produce and supply the best sandwich panel suitable for cold storage using quality materials. Fouladgharb cold storage sandwich panel is produced according to the current world standards and taking into account the climatic and economic conditions based on the customer's request.

Cold storage facilities should not only be thermally insulated, but should also be able to control bacteria, grease or dust. Our cold storage panels are perfect for food, meat metal structural systems.

What is a Refrigerator Container?

Refrigerator Container is a container which is placed on the frame of different types of vehicles like trailers, trucks and pickup trucks. These containers have insulated walls and a refrigeration system to keep the temperature inside the container at a suitable temperature for transportation of perishable foods.

By the time that process of food production was industrialized, there was a need for transportation of the food to long distances.

What are the characteristics of a Refrigerator Container?

A good Refrigerator Container should be light, Insulate and stable. It should be completely insulated; this means that no air should enter or exit the container. Dimensions of these containers depend on the type of the frame of the vehicle and needs of the customers.

What are the suitable material for construction of the Refrigerator Containers?

According to the characteristics specified above, sandwich panels are light, insulate and stable which makes them a suitable choice for the construction of the Refrigerator Containers. Refrigerator Container is made of two sided pre dyed sheets with poly urethane as its insulator. Poly urethane is the best choice for the insulator because it’s light and the sheets provide the necessary strength for the transportation.

What are different types of the Refrigerator Containers?

Refrigerator Containers are modified according to their frame and usage. For example they can be used for sea and ground transportation. Refrigerator Containers, the trucks and pick-up trucks will have different structure because of their difference in frame type of the vehicle and the needs of the customer.

what are the other equipment that Refrigerator Containers have?

In the past the Refrigerator Containers were set to a specified temperature; considering that for different types of the foods different temperatures are needed, some other equipment were added to these containers to be enable to control the temperature. Different types of the Refrigerator Containers have a thermometer inside cabin of the driver and an on off button which has the capability to control and set the temperature inside the refrigerator. Also these containers should have lighting system which enables them to be used in dark places, the air vent and a hook for the meat .

What are different parameters that affect the final price of a refrigerator container?

Price of a refrigerator container generally depends on the quality of the materials used to construct them, density of the insulator used inside the core, materials of the covering sheets and thickness of the covering sheet are some other parameters that effect the final price of the refrigerator containers.

Used panels are also available in the market which have lower price but they can cause problems like: difficulty in installation, hygienic problems and in-appropriate look. It’s better to be sure about the quality of the materials used for the panels.

Advantages of using sandwich panels in cold storage

  • Sandwich panel is insulated against moisture and water.
  • Materials used in sandwich panels, especially polyurethane sandwich panels, are non-degradable.
  • The inability of insects to penetrate through the sandwich panel.
  • Sandwich panel is non-flammable and has a special behavior against fire.
  • Sandwich panels can withstand very heavy loads.
  • The panels are washable.
  • The antibacterial properties of sandwich panels make it possible to isolate the interior of cold storages.
  • Easy installation increases speed and reduces construction costs.
  • High-volume production reduces installation points and connection points.

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